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Vendor self-audit : Bucher Leichtbau AG - last updated 11/08/2011

Nature of Business      
  Yes No N/A
Original Equipment Manufacturer
Repair/Overhaul Facility
Spares Stockist/Supplier
Maintenance Organisation
Sub-Contractor (other)
Description of Business: cabin interior refurbishment / outfitting. These covers the following products: Galleys, partition walls, wardrobes, stowages, stretchers, ambulance systems, police systems, VIP equipments, video arms, tables, trolleys and containers of all air-crafts in accordance with the applicable airworthiness requirements, electrical system installation

Company Information  
Company Name: Bucher Leichtbau AG
Address: Industriestrasse 1a
CH-8117 Fällanden
Postcode: CH-8117
Country: SWITZERLAND
Continent: Europe
Tel No.: +41 44 806 24 24
Fax: +41 44 806 24 10
SITA/Telex:
CAGE / Company Short Code: S4453
Contact Email address: alapice@bucher-group.com
Website address: www.bucher-group.com
Approval's held & Approval No.'s (CAA/FAA/MOD/EASA/ISO etc): EASA Part 21 J, ADOA
EASA Part 21G, POA
EASA Part 145, MOA
EN 9100
Release documentation will be (Form 1 /Certificate of Conformity/etc): EASA Form 1 or CofC (depending on contractual situation)

Company Structure  
How long has the company been established? 58 years, 0 months
Is there a parent group or controlling interest? no
Total number of employees: Admin: 35 Production: 102 Inspection: 9
Do you close for holidays?
If Yes, for which periods?
sometime beween Christmas and New Year
Customer support could be reached every day
Details of normal working hours: 8 hours / day
Do you provide AOG out of hours support? No
Can deliveries be made at weekends/public holidays? No
Do you hold stock?
(If Yes, give details on following page by ticking applicable ATA)
Yes
What warranties/technical guarantees are given with the products? this is depending on the contractual situation
What guarantees will be given to replace sub-standard/rejected goods? this is depending on the contractual situation

Stockist, Suppliers, OEMs or Repair/Overhaul Facilities to complete following table:
ATA Ref: Supply OH/Repair
- 00-00 - Various
- 11-00 - Placards
- 21-00 - Air Conditioning
- 22-00 - Auto Flight
- 23-00 - Communications
- 24-00 - Electrical Power
- 25-00 - Equipment/Furnishings
- 26-00 - Fire Protection
- 27-00 - Flight Controls
- 28-00 - Fuel
- 29-00 - Hydraulic Power
- 30-00 - Ice & Rain Protection
- 31-00 - Instruments
- 32-00 - Landing Gear
- 33-00 - Lights
- 34-00 - Navigation
- 35-00 - Oxygen
- 36-00 - Pneumatic
- 38-00 - Water & Waste
- 45-00 - Software
- 49-00 - APU
- 52-00 - Doors
- 53-00 - Fuselage
- 54-00 - Nacelles/Pylons
- 55-00 - Stabilisers
- 56-00 - Windows
- 57-00 - Wings
- 71-00 - Power Plant
- 72-00 - Engine
- 73-00 - Engine Fuel/Control
- 74-00 - Ignition
- 75-00 - Air
- 76-00 - Engine Controls
- 77-00 - Engine Indicating
- 78-00 - Exhaust
- 79-00 - Oil
- 80-00 - Starting

Contact Information    
Responsibility for liaison for: Name: Tel No./Ext:
CEO/Accountable Manager: Roland Hengartner +41 44 806 24 19
Purchasing: Urs Zulliger +41 44 806 28 36
Order Progression: Urs Meier +41 44 806 24 80
Technical: Reto Mastel +41 44 806 24 40
Quality Assurance: Arndt Lapice +41 44 806 24 75

What facilities do you have for:  
Handling? exist at homebase at Fällanden
Storage? exist at homebase at Fällanden
Packing? exist at homebase at Fällanden
Preservation? exist at homebase at Fällanden

How will deliveries be made? depending on contractual situation
Whose transport? depending on contractual situation

Facilities  
Brief description of items/services provided (please use 'Upload' function below to supply copy of capability list): cabin interior refurbishment / outfitting. These covers the following products: Gal-leys, partition walls, wardrobes, stowages, stretchers, ambulance systems, police systems, VIP equipments, video arms, tables, trolleys and containers
ADOA: Development
POA: manufacturer
MOA: maintenance, overhaul

Systems/Procedures      
Does your organisation have: Yes No N/A
1. A recognised Quality Management System?

Supplied details:
EASA, FAROther - no detail
2. A documented Quality Manual?
3. A formal, continuous analysis and surveillance programme to ensure compliance with customer and OEM technical and regulatory requirements?
4. Does this programme include corrective actions for non-compliance?
5. Work Process/Procedures Manual?
6. A process to ensure that all supplied parts are shipped with the appropriate airworthiness release documentation?
(please use 'Upload' function below to supply copy of release documentation)
7. Written instructions and formalised procedures used for all specific tasks and shop work orders?
8. Records of processing, inspections and testing (including sub-contracted work) maintained at this facility?
9. Are records maintained, at this facility, of technical, OJT and formal training of technical staff?
10. A formal Electrostatic Discharge Sensitive (ESDS) parts handling
programme for electronic parts/parts with printed circuits?
11. A formalised process for active control of all life-limited parts and shelf life limited parts and materials?
12. A process to ensure acceptable condition of components received and shipped?
13. Does the quality system assure that all AD's, which have been accomplished, are documented?
14. An internal audit system?
15. A supplier audit system?
16. A suspected unapproved parts programme?
17. Does the inspection programme include procedure for reporting unapproved parts i.a.w CAA AWN and/or FAA Advisory Circular / Part 145.A.60 (a) and (d)?
18. A formalised process for scrapping of aircraft parts that includes mutilation to prevent re-use?
19. A formalised process for active control of all non-conforming parts and materials?
20. A formalised process for the identification (tagging), segregation and handling of non-conforming parts?
21. A formalised process that ensures the identification of customer units?
22. Are all records (including manufacturer lot, date of receipt and other individual identifications of piece parts/materials) retained for 2 years minimum?
23. A formal in-house calibration programme for test and measuring equipment?
24. Does the calibration programme actively control adherence to the calibration time schedules?
25. Will facility provide shop findings/tear down reports (attached to all returned customer units) when so indicated on Purchase order?
26. Do you hold ASA Accreditation in accordance with AC-0056A? ASA
27. Are you a member of EASO?EASO
28. Are you approved by any other commercial organisations?

Supplied names of commercial organisations:
Airbus, Boeing, Pilatus, Eurocopter
29. Does this facility sub-contract any of its business?

Supplied details:

Upload Documents      
Document type: Document name: Expires: Options:
Certification  ZERT-003_EASA_Approval_Certificate_Part-21_D.pdf N/A View
Certification  ZERT-004_EASA_Approval_Certificate_Part-145_A.pdf N/A View
Certification  ZERT-002_EN9100_2003_Certificate_English_B.pdf 06/10/2013 View
Capability List  QF-045-00_Capability_List_rev_O.pdf N/A View
Capability List  QF-045-00_Capability_List_rev_O.pdf N/A View
Testimonials  DEF-061_Authorised_Release_Certificate_EASA_FORM_1_ISSUE_2_C.pdf N/A View

Questionnaire completed by:  
Name: Arndt Lapice
Position: Process and Quality Manager

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